Variable Metered Airless Applicator With Cartridge

ABSTRACT

The present invention relates to a variable metered amount airless applicator with cartridge. Examples of such an applicator include, for example, syringes and gun-shaped applicators. A variable amount selector is a feature of an embodiment of the applicator. The applicator can be attached to a variety of pass-through devices.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No. 14/635,151, filed Mar. 2, 2015, the contents of which are incorporated herein by reference in their entirety.

FIELD OF THE DISCLOSURE

The present disclosure relates generally to an applicator and cartridge for delivering a metered amount of a fluid, and, more particularly, to variable metered dose airless syringes and gun-shaped applicators with cartridges. The present disclosure also relates to methods of use thereof.

SUMMARY

Various embodiments of the present disclosure are directed to an airless applicator. In one embodiment, the airless applicator has a housing with a distal end and a proximal end; an interchangeable tip attachable to the distal end of the housing and in fluid communication with an interior of the housing; a cartridge partially insertable into the housing for slidably and rotatably moving relative to the housing, the cartridge having a pump in fluid communication with the interchangeable tip for dispensing a fluid in the cartridge through the tip by operation of the pump via the sliding of the cartridge; and a variable amount selector at the proximal end of the housing for selecting a predetermined amount of the fluid to be dispensed from the cartridge, wherein the cartridge comprises a moveable plug for preventing air from contacting the fluid in the cartridge when the predetermined amount of the fluid is dispensed, and wherein said variable amount selector comprises a stroke adjuster for varying a length the cartridge slides relative to the housing by rotating the cartridge when it is disposed in the housing. Embodiments of the disclosed applicator can be used to deliver, for example, pesticides, fungicides, insecticides, or any combination thereof.

Embodiments of the disclosed applicator may include syringes and gun-shaped applicators.

These and other details, objects, and advantages of the present disclosure will become better understood or apparent from the following description and drawings showing embodiments thereof.

BRIEF DESCRIPTION OF THE DRAWINGS

Embodiments will hereinafter be described with reference to the accompanying drawings, which have not necessarily been drawn o scale. Where applicable, some features may not be illustrated to assist in the illustration and description of underlying features. Throughout the figures, like reference numerals denote like elements.

FIG. 1 is a perspective view of a syringe having a variable amount selector, according to one or more embodiments of the disclosed subject matter;

FIG. 2 is a side view o e syringe of FIG. 1;

FIG. 3 is an exploded side view of the syringe of FIG. 1;

FIG. 4 is a partial cross-sectional view of the syringe of FIG. 1 with the variable dosing selector in the 50 μL position;

FIG. 5 shows a partial cross-sectional view of the syringe of FIG. 1 with the variable dosing selector in the 100 μL position;

FIG. 6 is a partial cross-sectional view of the syringe of FIG. 1 with the variable dosing selector in the 150 μL position;

FIG. 7 is an exploded side view of a further embodiment of the disclosed syringe;

FIG. 8 is a perspective view of a still further embodiment of a disclosed syringe showing the display counter and different adjustments of the variable dosing selector; and

FIG. 9 is a side view of a gun-shaped applicator to the present invention.

DETAILED DESCRIPTION

Embodiments of the disclosed applicator provide numerous advantages. One advantage is accuracy in dispensing a fluid. Another advantage is consistency of a dispensed size or dose. Additional advantages of certain embodiments include, for example, compliance with label regulations, reduction in over application or waste, automated application of data capture along with accuracy and reporting improvement thereof, and enablement of real-time data analysis. Embodiments of the disclosed applicator also enhance operator ease of use. Such enhancements include ease of cartridge replacement, ease of switching between different products to be dispensed, and reduction of fatigue or repetitive motion.

In one or more embodiments, the disclosed subject matter relates to an airless applicator for dispensing a preselected amount of a fluid in a controlled manner. The applicator is constructed such that each actuation of the applicator dispenses the preselected fluid amount.

In an embodiment, as shown in FIG. 1, the airless applicator 100 is a syringe, which has a housing 1 with a distal end 2 and a proximal end 3; a moveable cartridge 4 partially insertable within the housing 1 and having an elongated passageway 12 which serves as a material chamber for a fluid to be dispensed; a variable amount selector 5 and a locking mechanism 6 contained within the proximal end 3 of the housing 1; a moveable plug 7 contained within the cartridge 4 for preventing air from contacting the fluid when it is dispensed. In an example, as illustrated in FIG. 1, the locking mechanism 6 may be located at the proximal end 3 of the housing 1. As illustrated in FIG. 2, the airless syringe also has a pump 9 at the distal tip 2 of the housing 1 to drive fluid dispensing in a conventional manner. The pump 9 can include, for example, a one-way check valve, a stopcock, or any other suitable automated or manually operated valve known to those of skill in the art.

An interchangeable tip 8 is removably attached at the distal end 2 of the housing 1. In an embodiment, the interchangeable tip 8 is a luer lock. In one or more exemplary applications of the airless syringe, the interchangeable tip 8 can be used to attach a tube or hose to the syringe to convey dispensed product from the syringe to a remote location or to dispense material into a space that could not otherwise be reached by the tip of the syringe, for example, by slipping the tube into a crack or other tight area and then injecting material therein.

In certain embodiments, the pump 9 and a return spring 10 are housed within the housing 1 and attached to the distal end 2. An opening at the distal end of the cartridge 4 allows for the release of the fluid from the cartridge 4 via a valve 26. In this embodiment, the return spring 10 is attached to the housing 1 and not to the removable cartridge 4, as shown in FIG. 7. Alternatively, as shown in FIG. 3, the pump 9 and return spring 10 may be attached to the removable cartridge 4.

The variable amount selector 5 of the airless applicator allows the operator to select a desired amount or dose of fluid to be metered from the applicator from a plurality of predetermined amounts or dosages. For example, the operator can select from one of three metered amounts. In an exemplary embodiment, the variable amount selector 5 includes an axially extending groove 5 a,b,c for each predetermined amount. (See FIGS. 4-6) As shown in FIG. 1, grooves 5 a-c can be formed in locking mechanism 6. A corresponding protrusion 4 a on the cartridge 4 fits within a selected groove 5 a-c and can travel within the groove in an axial direction of the syringe as the cartridge 4 slides in the housing 1. The depth of each groove 5 a-c of the variable amount selector 5 corresponds to an amount of travel of the cartridge 4 (and, in turn, the length of the stroke of the pump 9) required to provide the selected amount of fluid. Thus the groove limits the amount of travel of the cartridge 4 thereby preventing the operator from dispensing a larger amount than desired. After depression of the cartridge in the axial direction to dispense a desired amount, a return spring 10 within the body of the applicator forces the cartridge 4 to return to its initial axial position in preparation for dispensing the next desired amount. The operator may engage the variable amount selector 5 by twisting the cartridge 4 (i.e., by rotating the cartridge with respect to the housing 1 in a circumferential direction of the syringe) from the “off” position shown in FIGS. 1-2 (in which the cartridge 4 is unable to slide in the axial direction because it is locked in groove 6 a) to the desired amount when the cartridge 4 is in the initial axial position. The variable amount selector 5 may be constructed such that the cartridge protusions 4 a cannot be moved to different grooves when the cartridge 4 is not in the initial axial position, for example, to prevent accidental changes in the desired amount while the cartridge 4 is being depressed. In this manner, an applicator that can dispense multiple sequential amounts can also administer multiple amounts of different volumes. Embodiments of the applicator which feature a variable amount selector include syringes and gun-shaped applicators (variable amount selector not shown in FIG. 9).

Yet another advantage of the applicators of the disclosed subject matter is that they will retain the substance for dispensing in a sealed, airless condition within the sealed chamber of the cartridge, thereby allowing the applicator to dispense multiple doses over any desired period of time while continuously maintaining the substance in a sealed, sterile condition throughout such desired period of use.

In one embodiment, the variable amount selector S may be set to dispense 50 μL, 100 μL, or 150 μL of fluid. As illustrated in FIG. 4, the 5 μL amount has been selected, and thus the cartridge 4 is stopped at the distal end of the groove 5 a of the variable amount selector 5 corresponding to 50 μL. As illustrated in FIG. 5, the 100 μL amount has been selected, and thus the cartridge 4 is stopped at the distal end of the groove 5 b of the variable amount selector 5 corresponding to 100 μL. As illustrated in FIG. 6, the 150 μL amount has been selected, and thus the cartridge 4 is stopped at the distal end of the groove 5 c of the variable amount selector 5 corresponding to 150 μL.

The grooves at the distal end of the variable amount selector 5 may be measured to correspond to amounts besides 50 μL, 100 μL, or 150 μL. In an embodiment, the grooves may be measured to correspond to, for example, 1 mL, 3 mL, and 5 mL. In another embodiment, the grooves may be measured to correspond to any three discrete volumetric amounts.

For any of the embodiments disclosed herein, the housing 1 of the applicator 100 may be constructed of, for example, glass, plastic, polypropylene, polycarbonate, etc. or any material that is capable of holding a cartridge. The housing 1 may be marked to indicate volume in, for example, microliters or other volumetric indicators. The cartridge 4 for any of the embodiments disclosed within may be constructed of, for example, plastic, polypropylene, polyethylene, glass, polycarbonate, etc, or any material that is capable of holding a volume of fluid. The shape of the cartridge 4 may match the profile of the housing 1 of the applicator 100. The cartridge 4 may also be marked to indicate volume delivered in, for example, microliters and the like.

In an example and without limitation, the housing of the applicator may hold a volume in the range of about 1-50 mL, or other desired range, and the pump 9 and moveable plug 7 may accurately dispense through axial displacement one of three discrete volumetric amounts. The precise volume of substance displaced is a function of the travel length of the moveable plug 7 when the pump 9 is actuated, times the area f the moveable plug 7; therefore, the total volume of fluid displaced is limited by the diameter and distance traveled of the moveable plug 7 as well as the remaining length in the housing 1 of the applicator. The precise volume of fluid displaced is selected using the variable amount selector 5.

The applicator may have a return spring 10 between the cartridge 4 and an interior base 11 located within the housing 1. By using the base 11, with or without return spring 10, a consistent amount of volume can be delivered as the moveable plug 7 moves closer to the distal tip 2 with each delivery of fluid or other substance by actuation of pump 9.

The moveable plug 7 may be shaped to correspond to the interior shape of the cartridge 4 so that all of the substance may be dispensed.

In one embodiment, in operation the cartridge 4 is pre-filled with a volume of substance and the moveable plug 7 is inserted into the cartridge 4, creating an airtight seal. Then the cartridge 4 is inserted into the housing 1. The cartridge 4 may be advanced with accuracy to deliver precise amounts until the moveable plug 7 bottoms out at the distal tip 2 of the housing 1. The fluid dispensed out of the distal end is equal to the volume displaced by the moveable plug 7. The dispensing accuracy is independent of the size, shape, and tolerance of the housing 1.

The cartridge 4 may be graduated for a specific volume or the cartridge 4 may be clear and marked with graduations.

When the shape of the moveable plug 7 is aligned with the passageway 12, the moveable plug 7 moves within the passageway 12. In an alternative embodiment, also illustrated in FIG. 2, the cartridge 4 may extend beyond the proximal end 3 of the housing 1.

The cartridge 4 may be any shape that provides enough travel length to dispense a precise amount of fluid.

The cartridge 4 may be controlled manually, or by any other means as described above herein. Such control of the cartridge 4, in this and other embodiments disclosed herein, provides for precise, repeatable delivery of the desired amount of fluid.

In an embodiment, the applicator may further comprise a display counter. In a syringe, the display counter 13, as shown in FIG. 8, may be mechanical, in which each depression or actuation mechanically advances the counter one digit. In a gun-shaped applicator, the display counter 21, as shown in FIG. 9, may be mechanical or electronic. In a mechanical display counter, the display counter will count the number of applications made, corresponding to the number of times the cartridge has been actuated. A display counter can be reset to 00.

In an embodiment, the cartridge 4 is pre-filled with the fluid intended to be dispensed, and the moveable plug 7 is atop the fluid inside the cartridge 4. When the cartridge 4 is moved towards the tip 2, the pump 9 is actuated, the return spring 10 is compressed, and a precise volume of fluid is released from the cartridge 4 through the pump 9. The precise volume of fluid dispensed is determined by the variable dosing selector 5. Upon release of the cartridge 4, the return spring 10 returns to its starting position, thus seating the valve of pump 9 and not permitting any additional fluid to be dispensed.

The interior of the cartridge 4 is airless. After a desired amount of fluid has been dispensed, the moveable plug 7 moves toward the distal end of the cartridge 4 because of the vacuum effect in the interior of the cartridge 4 resulting from the dispensed fluid.

In another embodiment, a male luer lock located at interchangeable tip 8 of the syringe is connected to a female luer lock (not shown) located on a pass-through delivery device. Exemplary pass-through devices include a second syringe, needles, and other tapered devices suitable for delivering the substance contained within the pre-filled syringe.

The airless syringe and systems disclosed herein provide the ability to use one package or system to deliver multiple, precisely-metered, selectable amounts of fluid. The embodiments disclosed herein may be used for, for example, pesticide delivery, insecticide delivery, fungicide delivery, etc.

A method of using one or more embodiments of the disclosed airless applicator comprises one or more of the following (not necessarily in order):

-   -   inserting a prefilled cartridge into an elongated passageway of         the housing of the applicator;     -   selecting the desired amount of fluid to be dispensed using the         variable amount selector;     -   optionally attaching a delivery device (e.g., a tube or hose) to         the tip of the applicator (e.g., via an interchangeable tip 8);         and     -   actuating the pump by sliding the cartridge relative to the         housing.

In another embodiment shown in FIG. 9, the applicator is a gun-shaped applicator 14, into which a cartridge 15 may be inserted. As shown in FIG. 9, the gun-shaped applicator 14 features a trigger 16, which, when depressed, moves a lever 17 to slide cartridge 15 to actuate a pump 25 to dispense a desired amount of fluid. A return spring 18 within the body of the gun-shaped device 14 forces the cartridge to back after the fluid is dispensed.

In an embodiment, the gun-shaped applicator 14 shown in FIG. 9 further comprises any combination of the following: a display counter 21; a data capture module 22; a battery 19; a charging port 20; a light source 23; a variable dosing selector (not shown); and an interchangeable tip, including, for example, a luer lock (not shown).

The battery 19 may be any type of rechargeable battery. The charging port 20 allows for the battery to be charged without requiring that the battery be removed.

The data capture module 22 allows for the capture of data pertaining to the device, such as number of doses dispensed, discrete volumetric amounts dispensed, cumulative volumetric amounts dispensed, product applied, time stamp, etc. The data capture module 22 may further comprise a means for remotely transmitting data to a receiving unit such as a data management and/or software system. In an embodiment, the data capture module 22 comprises at least one transmitter selected from the group consisting of BLUETOOTH®, SMS, WiFi or cellular signal or captured on a storage disk (SIM card). The means of transmitting data may be any means which allows for transmission of data to a data management and/or software system.

The display counter 21 displays, for example, the number of doses dispensed. The display counter 21 may be mechanical or electronic. Electronic display counters may comprise an LCD or similar display. Not all data captured by the data capture module 22 will be displayed on the display counter 21.

The cartridge 15 used in the gun-shaped applicator 14 may optionally comprise a label allowing for identification of the cartridge 15. In an embodiment, the cartridge 15 may comprise a product radio frequency ID (“RFID”). This product RFID allows for the cartridge to be identified using devices capable of reading RFIDs.

The cartridge further comprises an auto-scaling port (not show) at the anterior end of the cartridge. The auto-sealing port is designed to fit exactly to the pump 25 in the housing, which drives the fluid to be dispensed upon actuation of the pump 25. It is a feature of the cartridge's design that the cartridge fit securely into the housing of the applicator, such as the housing of the syringe or gun-shaped applicator.

gun-shaped applicator 14 disclosed herein further comprises a light source 23. In an embodiment, the light source is an LED light. The light source may aid an operator—e.g., technician—in dispensing the product or substance, for example, dark places such as cabinets or narrow openings, etc.

The present disclosure has been described with reference to specific details of particular embodiments thereof. It is not intended that such details be regarded as limitations upon the scope of the disclosure except insofar as and to the extent that they are included in the accompanying claims.

In other embodiments of the disclosed subject matter, the interchangeable tip may comprise other appropriate dispensing tip mechanisms that are currently or later become known to those skilled in the art can be fixedly attached to the syringe body. For example, a luer lock can be used at the dispensing tip of the syringe to allow attachment of disposable needles. Other needle connection means, such as threaded fittings, elastomeric plugs, or fitted end caps equally may be used to attach a needle to the end of the syringe. The lower end of the syringe body may be shaped or threaded as required to accommodate the selected needle connection means. A cap or other means (not shown) to hermetically seal the dispensing end of the syringe may be used until the dispensing tip mechanism is connected to the syringe to dispense the substance therein.

Although not specifically illustrated or described herein, one of ordinary skill in the art would appreciate that embodiments of the disclosed airless applicators can further include various components commonly found in applicators, such as, but not limited to, seals, visual markings, connectors for the tip to interface with different components (e.g., needles), and structures for interfacing with machine actuators (e.g., syringe pumps).

In any of the embodiments described herein, the cartridge 4 may be replaced by another cartridge 4, and the applicator may be used again.

Features of the disclosed embodiments may be combined, rearranged, omitted, etc., within the scope of the invention to produce additional embodiments. Furthermore, certain features may sometimes be used to advantage without a corresponding use of other features.

It is thus apparent that there is provided in accordance with the present disclosure, airless applicators and cartridges, and systems and methods using such applicators and cartridges. Many alternatives, modifications, and variations are enabled by the present disclosure. While specific embodiments have been shown and described in detail to illustrate the application of the principles of the present invention, it will be understood that the invention may be embodied otherwise without departing from such principles. Accordingly, applicants intend to embrace all such alternatives, modifications, equivalents, and variations that are within the spirit and scope of the present invention. 

1.-3. (canceled)
 4. The applicator of claim 9, wherein the pump comprises a one-way check valve or a stopcock.
 5. The cartridge of claim 25, wherein the moveable plug is arranged within the cartridge to define a cavity within the cartridge for containing the fluid to be dispensed.
 6. The applicator of claim 4, wherein the pump comprises a valve arranged in a flow path between the cartridge and the tip of the housing.
 7. The applicator of claim 6, wherein the valve is constructed to prevent flow along said flow path in a direction from the tip of the housing to the cartridge while allowing flow along said flow path in a direction from the cartridge to the tip of the housing.
 8. The applicator of claim 9, wherein the interchangeable tip comprises a male or female luer lock connection.
 9. An applicator comprising: a housing with a distal end and a proximal end; and an interchangeable tip attachable to the distal end of the housing and in fluid communication with an interior of the housing; wherein the housing comprises a pump in fluid communication with the interchangeable tip for dispensing a fluid in a cartridge, which is removably inserted into the housing, through the tip by operation of the pump via depressing a trigger which, when depressed, moves a lever to slide the cartridge to actuate the pump to dispense the predetermined amount of the fluid.
 10. (canceled)
 11. The applicator of claim 9 further comprising a display counter for indicating how much fluid has been dispensed. 12.-14. (canceled)
 15. The cartridge of claim 25 further comprises an auto-sealing port at an anterior end of the cartridge for engaging a pump for allowing the fluid to flow from the cartridge to the pump.
 16. The cartridge of claim 25 further comprises a radio frequency identification label.
 17. The applicator of claim 9 further comprises a data capture module.
 18. The applicator of claim 9 further comprises a light source.
 19. (canceled)
 20. A method of using the applicator of claim 9, comprising: inserting a cartridge prefilled with the fluid into an elongated passageway of the housing of the applicator; and actuating the pump by depressing a trigger to dispense the predetermined amount of the fluid.
 21. The method of claim 20, further comprising counting the number of the predetermined amount of the fluid dispensed.
 22. The method of claim 20, further comprising identifying the cartridge inserted.
 23. The method of claim 20, wherein the fluid comprises an insecticide.
 24. The applicator of claim 17, wherein the data capture module captures a data selected from number of doses dispensed, discrete volumetric amounts dispensed, cumulative volumetric amounts dispensed, product applied, time stamp, or a combination thereof.
 25. A cartridge prefilled with a fluid comprising a moveable plug for preventing air from contacting the fluid in the cartridge when a predetermined amount of the fluid is dispensed, an opening at the distal end of the cartridge, and a valve disposed at the distal end of the cartridge for releasing the fluid from the cartridge via the opening.
 26. The cartridge of claim 25, wherein the fluid comprises an insecticide
 27. A method for controlling an insect or a pest comprising delivering a predetermined amount of an insecticide to an area where the insect or the pest needs to be controlled by using an applicator which delivers the predetermined amount of an insecticide to the area.
 28. The method of claim 27, wherein the predetermine amount of insecticide is pre-filled in a cartridge removably inserted into the applicator.
 29. The applicator of claim 9 further comprises the cartridge. 